Recurring Training Cost vs. Decreasing Training Cost

by Dean Prigelmeier, President of Proactive Technologies, Inc.®

There is no way to avoid the recurring costs of classroom or online-delivered training. Historically, classroom training has been priced on a “per seat” or “per event” basis. It is model that has continued to today. Many online courses have used this pricing structure, as well, probably because it is familiar to everyone. Some online training providers offer “block pricing” based on number of course credits offered or “subscription pricing” based on the number of attendees during a set time frame. Nevertheless, these are recurring cost models given thorough scrutiny by accounting departments for evidence they are necessary and “add value to the business model.”

In the November and December issues of the Proactive Technologies Report’s two-part article titled, “Costs Associated With Unstructured, Haphazard Worker Training,”  I touched on the notion that there is another approach to worker development that can clearly be seen as more of an investment than recurring cost. It is the formation of a job task-based, structured on-the-job training infrastructure that, once established, has declining per person costs for each additional trainee.


All factors considered, this is more like a “return on worker investment” model.


Training is occurring at all corners of an operation, all the times, whether anyone is aware or not. One person shows another person how to perform a required task of the job. It is often hard to see, hard to explain, hard to control for consistency and hard to document since it operates on a ad hoc, haphazard and unstructured basis. Miraculously it produces some skilled workers or we would not see any product or service output. But I believe everyone instinctively sees this as nothing more than a “seat of the pants” approach with malperformance as the only metric of ineffectiveness – which can be costly.

By simply structuring the unstructured an employer can take that which has marginally worked and make it deliberate, measurable and controllable. By analyzing each task for the “best practice”  procedure, structured and standardized content yields materials that can facilitate the accelerated the transfer of expertise systemTM while lowering the internal costs of training, raising worker capacity and improving work quantity, work quality and worker compliance. All factors considered, this is more like a “return on worker investment” model.

This is not to minimize the importance of well selected classroom and online learning modules to help shore up the trainee’s core skill base to make it easier to learn the required tasks of the job. But sometimes budgetary concerns make it harder to pitch to management the expense of sending someone through a pricey course or online session without direct evidence of how the course will lead to better employee performance or show clear job-relatedness.

On the other hand, structured on-the-job training based on a thorough job/task analysis, demonstrates job-relatedness without question. And once the investment to set up program is sunk, an employer can run as many people through the training program as they wish without additional cost, making it easier to explain to management. Furthermore, now that the outcome is established – full job mastery – selecting the right core skill classroom and online training content is easier and job-relatedness more discernible, making an explanation of the need easier to accept.

Especially during uncertain economic times, employers are forced to scrutinize expenditures more critically than ever. I find that most employers are not adverse to providing the funds for worker training, but they seldom do so unless they can clearly understand how the benefits far exceed the cost. Being able to see that the cost is really an investment is surely more comforting.

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    PTI1007 - Structured On-the-Job Training Supports ISO/AS/IATF Process Training Requirement Compliance

    7:00 am-7:45 am
    2026-11-05

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    (Mountain Time) The philosophy behind, and development/implementation of, structured on-the-job training; how any employer can benefit from the PROTECH©® system of managed human resource development™ in more that just the training area; building related technical instruction/structured on-the-job training programs and supporting them for employers across all industries. ISO/AS/IATF, Nadacp and similar quality programs have a requirement that: standardize work processes guide quality, auditable task performance; training matches the process; training is documented for each worker; and a system is in place to ensure all are up to date and in sync. This program supports ISO/AS/IATF and Nadcap compliance requirements for “knowledge(expertise)” capture. In addition to hiring, structured on-the-job training and performance evaluation instruments, PROTECH produces reports such as Technical Document (best practice for each task), Qualification/ Certification Checklists and more. One-revision updates all materials! Efforts like Lean, Kaisen, continuous improvement strategies all can render a lesser model obsolete and non-compliant in a few months. This model provides the lacking support needed to employers who want to easily and cost-effectively establish and maintain compliance. Approx. 45 minutes


    PTI1008 - Preparing Workers for Change and Growth: Using Lulls to Increase Your Worker's Capacity and ROI

    9:00 am-9:45 am
    2026-11-05

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    (Mountain Time) The philosophy behind, and development/implementation of, structured on-the-job training; how any employer can benefit from the PROTECH©® system of managed human resource development™ in more than just the training area; building related technical instruction/structured on-the-job training programs and supporting them for employers across all industries. This approach uses the “accelerated transfer of expertise system™” to quickly and completely train each incumbent worker to full job mastery. When change settles and growth returns, new-hires can be quickly developed to full job mastery to support expansion and cross-training of each worker conducted and controlled.  Program supports ISO/AS/IATF and Nadcap compliance requirements for “knowledge(expertise)” capture, and process-based training and record keeping.  Approx. 45 minutes


    PTI1001 - CO, DC, FL, MA, MI, OH, PA, SC and WI Former Client Employers - Restart Your Organization's PROTECH®© Training Infrastructure

    1:00 pm-1:45 pm
    2026-11-05

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    The Crash of 2008, the Covid-19 Pandemic and mergers/acquisitions have caused disruptions to business strategies and training project support. During these disruptions, several Proactive Technologies projects were set-up for employers and ready to implement, or implementation started but paused temporarily, some indefinitely, as internal project knowledge and advocacy dissipated. Employee and management contacts were either laid-off, reassigned or retired. The significant value of what was established remains and Proactive Technologies saved each company’s data set up that point. Here is a chance to discover what was established, where we left off and what it would take to restart the program. The philosophy behind, and development/implementation of, structured on-the-job training; the many benefits from the PROTECH©® system of managed human resource development™ in more than just the training area; examples of projects with manufacturing and manufacturing support companies (aerospace, Tier-1 and 2 automobile suppliers, chemical companies, facilities maintenance companies, rubber/polymer manufacturers); compliance support provided by the system for ISO/AS/IATF and Nadcap quality programs as well as OSHA safety requirements; and how many structured on-the-job training programs were, or can be, unregistered apprenticeships or registered as apprenticeships.

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